University of Nevada Las Vegas |
MEG426/626 Manufacturing Processes |
Department of Mechanical Engineering |
Fall Semester 2000 |
Welding Processes (I)
Welding
is a process by which two materials, usually metals, are permanently joined together by coalescence, which is induced by a combination of temperature, pressure, and metallurgical conditions.Advantages
:1). Provides permanent joint
2). The welded joint can be stronger than the parent materials
3). Low cost
Disadvantages
:1). Need skilled labor
2). Dangerous
3). Disassembly not possible
4). Heat related defects
Classification of Welding Processes
Fusion Welding
Oxyfuel gas welding (OGW): refers to a group of welding processes that use, as their heat source, the flame produced by the combustion of a fuel gas and oxygen.
Arc welding (AW): is a fusion welding process in which coalescence of the metals is achieved by the heat from an electric arc between an electrode and the work.
Resistance welding (RW): achieves coalescence using heat from electrical resistance to the flow of a current passing between the faying surfaces of the two parts held together under pressure.
Laser beam welding (LBW): applies laser beam to achieve coalescence of metals.
Solid-State Welding
Diffusion welding (DFW): two surfaces are held together under pressure at an elevated temperature and the parts coalesce by s0lid-state fusion.
Friction welding (FRW): is achieved by the heat of friction between two surfaces.
Ultrasonic welding (USW): is performed by applying a moderate pressure between the two parts and using an oscillating motion at ultrasonic frequencies in the direction parallel to the contacting surfaces.
Created by Dr. Wang